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Insulation parts of the motor core - Deformation countermeasures [Processing case study]

Insulation parts of the motor core - Deformation countermeasures [Processing case study]

Proposal for thin-walled molded parts with a thickness of 0.15mm to improve motor characteristics. Mass production has also been realized.

We would like to introduce a case study of precision molded parts manufactured by our company. For the insulating parts (insulators) of motor cores, we proposed a thin-walled molded part with a thickness of 0.15mm to improve motor characteristics. The precision machining of the mold has enabled the mass production of thin-walled molded parts that excel in heat resistance and flame retardancy. 【Processing Materials and Equipment Used】 ■ Material: LCP ■ Molding Machine: 18–40t horizontal automatic molding machine *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract
  • Other Auto Parts
  • Other machine elements

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Collection of Plastic Processing Examples: Numerous cases including automation and the replacement of metal with resin.

Collection of Plastic Processing Examples: Numerous cases including automation and the replacement of metal with resin.

A monthly production of 2 million units on an automatic camera inspection line; numerous examples of plastic processing that enhance lightweight design and functionality without compromising the appearance of metal products!

This booklet is a case study published by F Plus Co., Ltd., which operates a consistent production system from mold making to molding and shipping, focusing on precision molded parts. It introduces processing examples such as "textured design products" that enhance the appearance with a matte finish, and "resin plating" that improves lightweight and functionality without compromising the appearance of metal products. [Contents] ■ Textured molded products (enhancing appearance with a matte finish) ■ Resin plating (improving lightweight and functionality without compromising the appearance of metal products) ■ Thin-walled molded products (improving motor performance with a wall thickness of 0.15mm) ■ Mass production of mechanical components (realizing a consistent production line) ■ Screw-shaped components (no post-processing required for screw shapes) *For more details, please refer to the PDF document or feel free to contact us.

  • Other electronic parts
  • Processing Contract

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Relay components and machine parts quantity response [Processing examples]

Relay components and machine parts quantity response [Processing examples]

Achieving a consistent production line with over 2 million units per month through automated camera inspection lines!

We will introduce examples of processing cases for precision molded parts produced by our company. In the relay components, we have achieved a consistent line for molding, inspection, and storage with a monthly production of over 2 million pieces using an automatic camera inspection line. The line features automatic camera inspection for short shots and foreign objects. The machine used is a 60t horizontal automatic molding machine, and the material is LCP. [Processing Materials and Machines Used] ■ Material: LCP ■ Molding Machine: 60t Horizontal Automatic Molding Machine *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract
  • Other Auto Parts
  • Other machine elements

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Relay components - Stabilization of component dimensional accuracy [Processing case study]

Relay components - Stabilization of component dimensional accuracy [Processing case study]

Dimensionally stabilized complex-shaped machine parts! Achieved mold shape with SOLIDWORKS 3D.

We would like to introduce a processing case of precision molded parts produced by our company. In the relay components, we stabilized the dimensions of complex-shaped mechanical parts. A notable feature is that the shape of the mold was realized through the 3D warpage of the molded product. The machine used is a 50t horizontal automatic molding machine, and the material is PBTGF30. 【Processing Materials and Equipment Used】 ■ Material: PBTGF30 ■ Molding Machine: 50t Horizontal Automatic Molding Machine *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract
  • Other Auto Parts
  • Other machine elements

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Screw-shaped component [Processing example]

Screw-shaped component [Processing example]

Screw extraction machine compatible! Molded parts with screw shapes in the inner diameter of the product.

We would like to introduce a processing case of precision molded parts manufactured by our company. For molded parts with a screw shape in the inner diameter of the product, we have devised a method to eliminate the need for post-processing of the screw shape and to facilitate the removal of the screw from the molded part. We also accommodate molded parts produced by screw removal machines. 【Processing Materials and Equipment Used】 ■ Material: PPS ■ Molding Machine: 10-50t Horizontal Automatic Molding Machine *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract
  • Other Auto Parts
  • Other machine elements

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